So, on Thursday I went to see my book being made into a book. Paul and Anne at CPI Mackay say this doesn't happen all that often, which seems crazy, because it's really fun. They named a few people who did it who I hadn't heard of, then Philip Pullman and then a guy off
The Apprentice who came with dolly birds and a limo. I came in a train with my friend Steve, who took the pictures and used to work in magazine publishing, so he could ask good questions about paper finish.
Speaking of paper, here is some. It is integral to the printing process like you wouldn't believe.

This is the next thing:

There are two rolls on this machine. The full one has a blue strip of glue on the top, and when the empty one is nearly empty, the machine bashes it onto the strip of glue, some gears engage, and the full roll takes the role of the empty roll, viz. supplying paper to the the printing machine. Further down the line, some computer knows where the glue bits of paper are in the system, and about 45 seconds later, eighty yards away, a flange in the line separates off the twenty sheets around the glue and they go in the bin for recycling.
Once the paper is engaged, it goes through a load of ups and downs which are all about it being aligned, so the printing will happen in the middle of the page. The first time you look at all this up-ing and down-ing, you might think that surely the process could be simplified, which only goes to show how much you know. Here are some ups and downs:

And now we come to the business section. The all new Zero Make-Ready printing machine. It looks like this:

What it does, is print stuff on paper. I could do that with a potato, you are probably thinking, but it's not the same. Paper whizzes into the machine, and inked plates put words on it with unbelievable rapidity and neatness, and then, when they have done enough pages, there's a little alarm and the plates disengage, the paper keeps running and another set of plates engage and the computer (again) discards about twenty pages of waste paper. Among the many amazing things is looking at the plates. How ink could stick to some of the bits of it and not the rest is crazy. You can't see much in the way of indentation. And Andy the technical supremo then talks about how it keeps getting blasts of water on it to keep it clean, and yet the ink stays on the right parts, at which point you accept the whole thing is more or less sorcery and go to the other end and watch the pages emerging, looking not unlike this:

(This is what the plates look like, by the way. They are made of aluminium, which a friend of mine who is an expert in aluminium says is 'the wonder metal':

)
What you are thinking now is: those sheets of paper all look pretty big. I am sure there will be some kind of cutting involved at some point, and the reason they do it like this is that it is simply more efficient to print bigger on bigger rolls of paper. You are right. What you might not realise is that the pages are printed in a weird way called head-to-toe or some such. This means that, before printing, each unit (or 'signature', as we call it in printing) contains two different sections of the book going in the opposite directions from each other (thus pages 1-32 on the bottom half, and 320-288 on the top half). You will see this illustrated more clearly later on.
(This really is a wonderful photo essay.)

All these signatures get collected together in long piles in a machine I think I don't have a picture of (this is a hopeless photo essay) and then all these piles hang around for a while until it is time for them to be bound. Then they are all put into their respective lines on the binder machine (with 1-32 + 320-288 on one end, 288-320 + 32-1 on the other end, and rising and falling numbers in between, including, if necessary sheets of plates. Also, the covers, which in my case were printed in beautiful Croydon).

Oh, here are some pictures of sheets of long, top-and-toe sheets:

All along this blue thing, signatures are being fed onto a conveyer, aligned and, ultimately, glued together.

The glue is kept in a big tub of little sticky balls (they get stickier when heated up). Here we are feeling the glueballs. However good a picture is, it is hard for a picture to paint the thousand words that will explain what glueballs feel like. You don't need a thousand words. They feel sticky. They look like what Tom Wolfe first called (I think) styrofoam peanuts.

Once the books are bound and glued, they are still double-length. Here they are going along a conveyor belt.

Here is a machine looking like it's full of, basically, little bits of paper. I am assuming that it is something to do with the cutting process.

After which you get a book going along another belt. Because photojournalist Stephen should get a prize, I will include one picture of a book emerging from the cutter, finished, and an artistic one of movement. Stephen, who is actually a top international playwright, had about ten cracks at getting a book in the moment of emergency, or emergement, or whatever it is. Then, like wildlife photographer seeing a whale:


After this, other machines pack the books into piles:

And then bigger piles, and then shrink-wrap them:

And then they go to the palletiser (can you guess what it does). I do not know why these books have not been shrink-wrapped:

At this point in the process, I am always photographed with my book.

You have endured a lot to get to this point, and I am very grateful. I am really excited by my book. I have endured nothing to get here except doing exactly what I want all the time. I hope you endure my book at some point. Here endeth the photo-essay.